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TissueMag - May 24 issue

Cutting-edge technologies for improving efficiency and quality in tissue production

by: IBS Papertech GmbH

Papertech is the leading machine vision system supplier for tissue, paper, board and pulp production lines. There are now over 1.500 installations in 43 countries. Since its acquisition by the IBS Paper Performance Group in 2016, PAPERTECH has embarked on a journey of innovation, leveraging the extensive expertise and resources available. Its expertise extends beyond machine vision applications to provide cutting-edge solutions tailored to meet specific requirements.

Traditionally, tissue machine operations focused on metrics like basis weight and moisture, often overlooking the crucial impact of runnability on downstream converting processes. Tissue web defects such as holes, dirt, edge cuts and creases pose challenges to converting line performance, leading to breaks and decreased Overall Equipment Effectiveness (OEE). Papertech’s tissue solutions take a proactive stance in addressing these challenges. It features tools to identify various defects, trace their root causes and promptly enhance machine OEE. Additionally, it ensures overall product quality through features like online embossing and print quality measurement.

WebVision® WMS utilizes high-speed cameras and advanced software to monitor the sheet at critical locations throughout the tissue machine and converting process. Deployed in hundreds of installations, it swiftly identifies issues such as web breaks and defects, enhancing efficiency and product quality from forming to slitter winder stages, empowering manufacturers to compete effectively.

WebInspector® WIS 100% examines the entire web for various quality issues and leads innovation in tissue making with its AI-based web inspection technology. Through neural networks, it achieves precise defect segmentation, ensuring exceptional product quality. Furthermore, during the converting process, QualityVision evaluates embossing and print quality, thereby enhancing line efficiency and product quality. Embossing quality can also be measured offline with our EmbossingAnalyzer.

Recently Papertech presented iSTOP+™, the industry’s first non-marking slow/stop-on-defect winder automation solution. This revolutionary product eliminates the need for ink or lasers, effectively tackling critical defects while storing customer roll map data for future processing.
Its versatility across various applications including winder, calendar and off-line-coater, coupled with the capability for manual or automatic stopping at any position, delivers unparalleled control and efficiency.

Papertech excels not only in machine vision applications but also in the development of highly adaptable systems tailored to your unique needs. Its customizable systems are intricately intertwined with advanced machine vision technology ensuring unparalleled performance.
The company offers seamlessly integrated cabinet systems or portable solutions.

Papertech’s dedicated suite of services, from initial setup to ongoing support, is committed to maximizing the effectiveness and longevity of their systems. Beginning with pre-engineering assessments, ensuring every component of your system is precisely aligned with your requirements, optimizing its performance. The experienced team handles the installation process with precision and efficiency. This ensures seamless integration into your existing infrastructure.

  • Enhanced quality control through advanced algorithms and high-resolution cameras, surpassing human capabilities.
  • Real-Time optimization through instant monitoring and adjustments, optimizing efficiency at every production stage.
  • Customized excellence to meet consumer demands, enhancing brand loyalty and market competitiveness.
  • Seamlessly integrated production and converting processes, minimizing downtime and maximizing return on investment.

Papertech Inc.

Papertech is the industry-leading machine vision system supplier for web-based production lines. With over 1000 TotalVision™ installations in 37 countries, Papertech’s unified TotalVision™ platform, combining event capturing (WMS) and web inspection (WIS), helps papermakers and tissue producers around the world optimize paper quality and production efficiency. See more at: www.papertech.ca

Products

Camera systems, Defect detection, Machine Vision, Web Break analysis, Web Inspection, Web Monitoring.

address 219 East 1St. Street, V7L 1B4, North Vancouver (British Columbia) , Canada

phone +1 604 914 2097

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